CIP System

CIP cleaning system will prepare cleaning solution automatically by setting program (program can be set via window), pneumatic control valve, transfer pump and reflux pump enables cleaning solution transfer, return circulation cleaning, drainage and recycle. The on-line conductivity meter, PLC and touch screen realize automatic monitoring and control. CIP system can be designed in movable and fixed type, and also can be designed in the way of single and multiple tanks.

System configuration:

• Cleaning tank
• Heat exchanger
• Transfer pump
• Reflux pump
• Temperature meter
• Pressure gauge
• Conductivity meter
• Level meter
• PH meter
• Control system
• Pipe accessories
• Validation documents: DQ,IQ,OQ,PQ

Working process:
CIP cleaning system will prepare cleaning solution automatically by setting program (program can be set via window), pneumatic control valve, transfer pump and reflux pump enables cleaning solution transfer, return circulation cleaning, drainage and recycle. The on-line conductivity meter, PLC and touch screen realize automatic monitoring and control. CIP system can be designed in movable and fixed type, and also can be designed in the way of single and multiple tanks.

Technical characteristics:

• Compact structure, limited space needed, package device is easy for operation and maintenance on site, and connect with existing equipment.
• Support multiple module extension (Hardware, software), automatic control, easy to connect with other device
• Equipped with on-line cleaning and sanitization port.
• Separate preparation, no pollution happened to production site
• It is convenient and effective for the tanks, pipes and other production equipment on site, and the cleaning process is carried out in a sealed tank and pipes without cross-contamination.
• Online monitoring of critical process parameters, complete data collection and data output
• Complete FAT, SAT and validation documents, meet verification standard of management organization.
• Meet validation requirements of SFADA, USA FDA and EU EMEA, and ASME-BPE standard.
• To improve and optimize production capacity.　
• To improve cleaning efficiency.
• To avoid any risk during operation and save labor cost.
• To save cost for detergent、steam、water and production cost.　
• To extend unit lifecycle.

Documentation

• P&ID drawing
• Frame drawing
• Electric Wiring Diagram
• FDS
• HDS
• SDS
• HMI specification
• Welding and checking document
• Material certificate
• Surface roughness report
• FAT report
• SAT protocol and report
• IQ/OQ